OK, I rewound the sample safe as milk sent, had to scrape the varnish off the lams with an exacto, and take the varnish off the wire so I could get it all back on the bobbin.
To take the varnish off the wire, I used a super clean iso alchohol.
Did not want to remove the enamel!
The quad wire was strung down the building, then split apart, cleaned, and spooled up for winding:
]http://vacuumbrain.com/The_Lab/TA/API/AP2503/rewind_b.jpg
Then I made a wire guide with a 0.016' end mill, so the wires can not cross over in the guide, and wide enough for just 4 wires:
]http://vacuumbrain.com/The_Lab/TA/API/AP2503/rewind_a.jpg
I managed to get all the lams and wire back together.
Did a sweep test, everything the same, but, the leakage capacitance went from about 8100 pf down to 4100 pf.
Banging my head against the wall, all I came up with is the varnish.
I will have this thing dipped down at the local xfmr shop to see if the capacitance goes back up.
Varnish is supposed to add capacitance, as it acts like a dialectic when it gets between the wires, more so than air.
You can see the keeper lam is rounded, so as not to cut wire when lacing up the core.
It also extends further to overlap the loose I bars on the outside.
I should have ordered some for the last kits, but they are not grain oriented, and therefore represent a slight loss of inductance, so there is a tradeoff.
http://vacuumbrain.com/The_Lab/TA/API/AP2503/rewind_c.jpg
So time to spool up a twist-tite version and do some side by side testing.
Then that should be it for the API output.
That's good, because look what Silent Arts just sent me.
My oh my, a man of my heart!
Best x-mas gift so far!
Thanks SA!
http://vacuumbrain.com/The_Lab/TA/API/AP2503/sa_1.jpg